Mitsubishi Wire EDM Programming Tutorial89

Wire electrical discharge machining (WEDM) is a non-traditional machining process that uses a thin, electrically charged wire to cut through conductive materials. WEDM is often used to create complex shapes and geometries that would be difficult or impossible to produce with traditional machining methods.

Mitsubishi is one of the leading manufacturers of WEDM machines. Their machines are known for their reliability, precision, and ease of use. In this tutorial, we will provide a step-by-step guide to programming a Mitsubishi WEDM machine.

Step 1: Create a New Program

To create a new program, select the "New" button from the main menu. This will open the New Program dialog box. In the dialog box, enter a name for the program and select the machine type. Click the "OK" button to create the new program.

Step 2: Set the Machine Parameters

The next step is to set the machine parameters. The machine parameters include the wire diameter, wire tension, and cutting speed. These parameters will vary depending on the material you are cutting and the desired surface finish. To set the machine parameters, select the "Machine Parameters" tab from the main menu. In the Machine Parameters dialog box, enter the desired values for the wire diameter, wire tension, and cutting speed. Click the "OK" button to save the changes.

Step 3: Draw the Cutting Path

The next step is to draw the cutting path. The cutting path is the path that the wire will follow when cutting the material. To draw the cutting path, select the "Draw" button from the main menu. This will open the Draw dialog box. In the Draw dialog box, select the type of shape you want to create. You can choose from a variety of shapes, including circles, squares, rectangles, and polygons. Once you have selected the shape, enter the dimensions of the shape. Click the "OK" button to draw the shape.

Step 4: Generate the NC Code

Once you have drawn the cutting path, you need to generate the NC code. The NC code is the code that the machine will use to control the cutting process. To generate the NC code, select the "Generate NC Code" button from the main menu. This will open the Generate NC Code dialog box. In the Generate NC Code dialog box, enter the desired output file name and location. Click the "OK" button to generate the NC code.

Step 5: Transfer the NC Code to the Machine

The next step is to transfer the NC code to the machine. To do this, you will need to use a USB flash drive or a network connection. If you are using a USB flash drive, simply insert the flash drive into the USB port on the machine. If you are using a network connection, you will need to use the machine's software to transfer the NC code to the machine.

Step 6: Start the Cutting Process

Once the NC code has been transferred to the machine, you can start the cutting process. To start the cutting process, select the "Start" button from the main menu. The machine will then begin cutting the material according to the NC code.

Step 7: Monitor the Cutting Process

Once the cutting process has started, you should monitor the process to ensure that it is proceeding correctly. You can monitor the cutting process by observing the machine's display. The display will show you the current progress of the cutting process, as well as any errors that may occur.

Step 8: Stop the Cutting Process

Once the cutting process is complete, you can stop the process by selecting the "Stop" button from the main menu. The machine will then stop cutting the material and return to the home position.

Conclusion

This tutorial has provided a step-by-step guide to programming a Mitsubishi WEDM machine. By following these steps, you can create complex shapes and geometries with precision and ease.

2025-01-05

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